Engineering Certainty Across Europe’s Most Demanding Sectors.

Advanced manufacturing for every application. Prototal Group serves as the industrial backbone for the Aerospace, Automotive, Defense, Medical, and Energy industries, delivering serial production that meets the world’s most stringent regulatory standards.

Whether your project requires the tool-less agility of Industrial 3D Printing or the high-output efficiency of Injection Moulding, we provide the technical infrastructure and certified quality —including IATF 16949, AS/EN 9100, and ISO 13485 — to ensure your innovation reaches the market without compromise.

High-Performance Components for Aerospace & Defense

Precision where failure is not an option. Prototal Group delivers flight-ready components and mission-critical hardware backed by AS/EN 9100 certification. We specialise in the “Buy-to-Fly” ratio optimisation, using advanced polymers and metals to reduce weight without sacrificing structural integrity.

Our facilities supports complex serial production for specialised defense and aerospace applications, providing a secure, European-based supply chain that guarantees full traceability and material sovereignty from prototype to final deployment.

Optimising the Flight Envelope with Advanced Manufacturing

Lighter. Stronger. Faster to Market. Prototal Group is the strategic manufacturing partner for the next generation of aerial robotics and UAV systems. We specialise in producing flight-ready airframes, internal chassis, and specialised sensor housings that demand the highest levels of structural integrity and weight optimisation.

By utilising Industrial 3D Printing for serial runs of up to 100,000 parts, we enable UAV pioneers to deploy complex, topology-optimised geometries that are impossible to manufacture through traditional means. Our European production hubs certified standards, ensure that your fleet is built with the aerodynamic precision required for mission-critical reliability in any environment.

Serial Production for the Future of Mobility

Accelerate your automotive supply chain. We provide the high-velocity manufacturing required for modern vehicle platforms, from specialised interior components to complex under-the-hood geometries.

By integrating IATF 16949-certified processes with Europe’s largest industrial 3D printing fleet, we allow OEMs and Tier-1 suppliers to bypass traditional tooling lead times for serial runs up to 100,000 units. From lightweighting via additive manufacturing to high-volume injection moulding, we ensure every part meets the zero-fail standards of the global automotive industry.

Certified Manufacturing for the Medical Vanguard

Innovation at the speed of life. In the highly regulated MedTech sector, compliance is the baseline for innovation. Prototal Group provides ISO 13485-certified additive and traditional manufacturing solutions for surgical instrumentation, diagnostic equipment, and patient-specific devices.

By leveraging our tool-less 3D printing capabilities for serial runs and our precision injection moulding for mass-scale medical disposables, we offer a sterile, documented, and reliable path from clinical trials to global market distribution.

High-Performance Tooling for the Circular Economy

Redefining the geometry of sustainability. Prototal Group is transforming the fiber packaging industry by replacing traditional, labor-intensive mesh with high-definition Digital Molded Fiber Tooling.

We provide the infrastructure for brands to transition from single-use plastics to high-performance pulp solutions without compromising on precision or cycle time. By leveraging additive manufacturing to create tools with optimised drainage and complex aesthetics, we enable serial production that meets the rigorous demands of the electronics, food, and consumer goods sectors. Supported by ISO 14001 environmental standards, we ensure your move to fiber is technically superior, commercially viable, and ready for global scale.

Where Haute Couture Meets High-Tech Production

Unlocking the impossible. Prototal Group is redefining the boundaries of luxury fashion by merging traditional craftsmanship with the world’s most advanced manufacturing technologies.

From complex hardware and intricate accessories to fully functional 3D-printed textiles, we provide the tools for designers to transcend the limits of conventional moulding. By leveraging tool-less serial production up to 100,000 units, fashion houses can now move from runway concept to global retail distribution in weeks, not months. Supported by ISO 9001 and 14001, we offer a European-based supply chain that eliminates “excess” through on-demand manufacturing while maintaining the uncompromising quality and finish required by the world’s leading luxury brands.

Engineering the Kinetic Future of Automation

Intelligence in motion. Prototal Group provides the structural foundation for the next generation of robotics, from autonomous mobile units (AMRs) to high-precision collaborative arms.

We specialise in the production of lightweight, topology-optimized components that reduce inertia and maximise battery efficiency without sacrificing structural rigidity. By leveraging serial 3D printing for up to 100,000 parts, roboticists can move from prototype to production-grade deployment without the constraints of traditional tooling. Backed by ISO 9001, we ensure that every gear, housing, and end-of-arm tool (EOAT) is manufactured with the precision required for 24/7 industrial automation.

Resilience Reengineered for the World’s Harshest Environments

Performance under pressure. In the offshore and energy sectors, material failure is not an option. Prototal Group delivers high-performance serial components designed to withstand extreme temperatures, corrosive saltwater, and high-pressure subsea conditions.

By utilising advanced polymers and metal additives, we provide a localised, on-demand supply chain for specialised seals, valve components, and sensors that outperform traditional cast parts. Our facilities support serial production exceeding 50,000 units via injection molding and up to 100,000 via industrial 3D Printing, all governed by a rigorous quality framework including ISO 9001 and 14001. We empower energy leaders to reduce lead times for critical infrastructure and accelerate the transition to renewable energy systems with certified, industrial-grade reliability.

Patient-Specific Performance. Industrialised.

The digital evolution of human mobility. Prototal Group is bridging the gap between clinical expertise and high-volume manufacturing for the O&P industry. We provide a specialised manufacturing framework that allows for the creation of fully customised, biocompatible orthotics and prosthetics without the limitations of traditional hand-lamination.

By leveraging serial industrial 3D printing for runs up to 100,000 units, we enable clinics and device manufacturers to scale personalised designs—from high-strength lower-limb components to lightweight, breathable cranial helmets and spinal braces. Operating under ISO standards, we ensure that every device meets the highest benchmarks for quality, skin-contact certification, and durability, providing a localised European supply chain that moves at the speed of patient care.

Precision Manufacturing for Electronics

Prototal Group is bridging the gap between electronic design innovation and high-volume industrial manufacturing. We provide a specialised manufacturing framework that allows for the creation of complex, high-performance enclosures and internal structural components without the design limitations of traditional machining.

By leveraging Serial 3D Printing for runs up to 100,000 units alongside high-precision Injection Moulding, we enable hardware startups and global OEMs to scale sophisticated design, from ruggedised sensor housings and IoT devices to lightweight, heat-dissipating internal frames.

Heavy-Duty Performance. Digital Agility.

The industrial-grade bridge to mass production. Prototal Group provides the specialized manufacturing power required for the world’s most demanding machinery and industrial equipment. We specialise in the production of high-strength housings, complex internal fluid manifolds, and wear-resistant mechanical components that keep production lines moving.

By offering serial 3D printing for runs up to 100,000 units and precision injection moulding for volumes exceeding 50,000, we allow industrial OEMs to eliminate the high costs of inventory and traditional tooling. Operating under a rigorous quality framework including ISO 9001, we deliver certified, localised European manufacturing that maximises uptime and optimises the lifecycle of your most critical assets.

FAQs

Whether you are navigating the transition from prototyping to serial production or optimising an existing supply chain, we are here to provide the technical clarity you need. If your specific challenge isn’t covered here, our application engineers are ready to discuss your project’s unique requirements and help you find the most efficient path to production.

Prototal offers Industrial 3D Printing, Injection Moulding & Vacuum Casting as a service for Businesses.

  • Industrial 3D Printing: We offer Industrial 3D Printing as a service with a selection of various technologies like MJF, SLS, FDM, SLA, FDR, DLP, PolyJet & SAF. Our material selection ranges from different variations of PA 11, PA 12, PP, TPU, ABS, Ultem, PC, PEKK, PEEK and various epoxy materials.
  • Injection Moulding: We offer injection moulding as a service with endless materials selection of different thermoplastics. We also offer inhouse tooling in aluminium and steel with lead times down to 3 weeks including safe housing of tools.
  • Vacuum Casting: We offer vacuum casting for fast, high-quality low-volume production. Using silicone moulds, we deliver parts with excellent surface finish and production-like appearance. A wide range of polyurethane materials is available to replicate common thermoplastics and elastomers—ideal for bridge production, functional testing, and market-ready prototypes.

We help turn your ideas into manufacturable, high-performance parts. Our team works closely with trusted local partners to provide expert guidance or direct design aid, so your parts are drawn or optimised for the best manufacturing technology for your parts.

Having a local presence is part of our business strategy. We want to be close to our customers in Europe:

  • Jönköping, Götene, Malmö & Ystad in Sweden
  • Levanger in Norway
  • Taastrup in Denmark
  • Dornbirn in Austria
  • Civitanova Marche in Italy
  • Newbury & Stirling in United Kingdom

Within Prototal Group we count CA Models in Scotland & 1zu1scale in Austria.

Manufacturing should not be transactional. At Prototal Group we value a partnership, which is why you will get a dedicated contact person close to your operations that knows your business and business needs. To start our future partnership, please reach out to the local team within your area that can be found under Contact us or send us an e-mail:

We know your parts are mission-critical, which is why quality and consistency are at the heart of everything we do. From the first prototype to full-scale production, we follow rigorous quality standards to ensure every part meets your specifications.

  • Precision & Repeatability: Advanced equipment and strict process controls guarantee parts that match your CAD models every time with tight tolerances.
  • Certified Standards: Our facilities adhere as minimum to ISO 9001 quality management systems, ensuring compliance and reliability. We are also one of the few worldwide to be certified by EOS and HP as Serial Production Providers. Additionally, some of our facilities are centers of excellence with industry specific certifications:
    • ISO 9001 – Quality Management System
    • AS/EN 9100 – Quality Management System for Aerospace Industry
    • ISO 14001 – Environmental Management System
    • ISO 13485 – Quality Management System for Medical Device Industry
    • Cleanroom ISO 8
    • IATF 16949 – Quality Management System for Automotive Industry
    • TISAX – Automotive Industry Standard for Assessing & Exchanging Information Security
  • Inspection & Validation: We offer thorough part inspection and quality control with advanced QC equipment.
  • PPAP: We can provide comprehensive Production Part Approval Process documentation to ensure absolute process stability and part-to-part consistency.
  • Secure & Confidential: Your designs are protected with strict safeguards, so your innovations stay yours.

With us, you don’t just get parts, you get confidence that they’ll perform exactly as intended, every single time.

No. We are an end-to-end manufacturing partner equipped to handle everything from a single prototype to high-volume production of up to 1,000,000 parts.

While we are a leader in serial production, our infrastructure is designed to support the entire lifecycle of a product. At Prototal, we don’t believe in volume limitations; we believe in choosing the right technology for your specific stage of growth:

  • Development & Validation: For the first steps of a project, we utilise our extensive fleet of industrial 3D printers and vacuum casting to deliver high-fidelity parts without any tooling investment.
  • Production & Scaling: As demand grows, we leverage high-speed additive technologies like MJF, SLS, FDR, SAF or Aluminium-tooled Injection Moulding, to deliver production-grade components with short lead times and minimal startup costs up to 100,000 parts.
  • High-Volume Manufacturing: For full-scale market requirements, we offer comprehensive Injection Moulding services using steel tooling. Our expertise in high-cavitation steel molds allows us to scale into the millions of units, ensuring maximum durability, extreme repeatability, and the lowest possible part cost for long-term mass production.

By managing the transition from one part to a million under a single roof, we ensure that the engineering integrity of your design remains consistent regardless of the production volume.

As a flexible partner we can offer lead times down to 1 working day depending on manufacturing technology, material selection, post-processing and quality control.*

  • Industrial 3D Printing in Polymer: Typical 2-3 working days*
  • Industrial 3D Printing in Metal: Typical 5-7 working days*
  • Injection Moulding with aluminium tooling: Down to 15 working days*
  • Injection Moulding with steel tooling: down to 30 working days*
  • Vacuum Casting: Typical 6-8 working days*

*While Prototal Group offers industry-leading turnaround times, all lead times are provided as estimates. Lead times are based on standard operating conditions and the selection of the most efficient regional technology hub for your project. Final lead times are determined by the specific requirements of your order, including part geometry, material selection, and post-processing. For complex geometries that require extensive support structures or high-performance materials, we may allocate additional processing time. This ensures the structural integrity and dimensional accuracy of your components before they leave our facility. By leveraging our decentralised hub network and cross-border logistics, we work to minimise delays; however, the technical requirements of the manufacturing process remain the primary factor in our quality-assured lead times.